What we build
The system your people run production on, and the data foundation underneath it.
From the first look at your plant to the solution your team runs every day.
When nobody can see what is running
MES and plant visibility
The system your people run production on. Operators, supervisors and managers see what is running, what has stopped and why, with numbers they trust.
- Production tracking, downtime and OEE
- Quality checks and inspections
- Work instructions for manual assembly
- Traceability from raw material to finished product
- Maintenance and inventory
- Batch management for recipe-driven plants
We build it for manual and automated plants, often on Ignition and Kanoa.
When the numbers disagree between systems
An event-driven data foundation
Plant and business systems connected on one foundation. Machines, historians, lab systems, the MES and the ERP feed one model of your plant, so reports can be trusted and everything you add later works: more plants, new systems, analytics and AI.
One standard, built once
We model your plants to the ISA-95 hierarchy with one naming standard, so the next plant costs less.
Open technology you own
A broker, a historian and data operations tools, such as HiveMQ, Canary Labs and HighByte, so you can add and swap tools later.
A foundation you can extend
New solutions on top cost only an incremental amount.
When you are not sure where to start
The Unified Ops Assessment
The paid first step. A short look at your plant that tells you where you are, what you need and what it takes.
From there you choose how much we do: we build it, we lead it, or we guide your team.
What you get
- The current state of your plant and systems
- Your needs, sorted into need and want
- A future-state strategy and architecture
- A roadmap
- A clear plan and a quote
How we build
Our own toolkit builds faster, and people check every piece. Incineration, our AI development tool for Ignition, and our interface modules do the routine building, inside guardrails. Unified Ops is our framework for how we assess, decide and build.
AI speeds up the routine building. It does not decide what to build, test it in your plant, train your team or change how people work. Our people do that.
Where it has worked
An equipment manufacturer
Replaced an expensive legacy tool. The solution now runs in 15 plants and pays for itself at the end of the first year.
A metals manufacturer
Now produces certificates of quality in seconds instead of hours or days, and researches quality issues in minutes instead of days.
A metals product manufacturer
Cut the time to stabilize in-spec production by an estimated 35% and prevented multiple quality escapes.
Tell us about your plant.
Let's connect and talk. The first step is a short assessment, not a long commitment.
Request a call